Hazardous Materials Otsu-4 | Special Flammables, Mixed Fuels, and Self-Heating Cases
1 / 100.0s
Problem 1
A plan calls for acetaldehyde to be poured into an open weighing tray in a workroom at 25°C. Its representative boiling point is 20.1°C and its flash point is −38°C. The room has an ordinary exhaust fan.
Which revision of the plan is most appropriate in light of these properties?
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At 25°C, the temperature is above the representative boiling point of 20.1°C, and the flash point is extremely low. Rapid evaporation and formation of flammable vapour are therefore critical in an open tray. A liquid does not instantly cease to exist above its boiling point; it can remain while evaporating. Cooling, containment, explosion-protected ventilation, and ignition-source control must be combined.
Problem 2
An old diethyl ether container is found on a shelf outside controlled cool, dark storage. Its opening date and stabiliser condition are unknown, and it may have contained air in the headspace for a long period. A worker proposes heating and distilling the contents for reuse.
Which initial action is most appropriate?
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Diethyl ether can form explosive peroxides under the influence of light and air. Heating material of unknown history before evaluating this hazard is unsafe. The container should be isolated from ordinary inventory, not moved or opened unnecessarily, and referred for assessment and disposal or treatment under the product SDS and facility procedure.
Problem 3
A steam line with a surface temperature of 110°C runs near piping that contains carbon disulfide. There are no open flames or electrical sparks. Carbon disulfide has a representative autoignition temperature of 90°C.
Which assessment of the ignition hazard following a leak is most appropriate?
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Autoignition temperature indicates when a combustible material may ignite without an external flame or spark. Carbon disulfide's representative value is unusually low at 90°C, so a 110°C surface cannot be ignored. The absence of an open flame is insufficient; the system requires separation from the hot line, leak prevention, and temperature control.
Problem 4
Carbon disulfide may have entered a deep water-filled recovery tank. Its relative density to water is about 1.26, and its water solubility at 25°C is about 2.16 grams per litre.
Which investigation plan is most appropriate before recovery begins?
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Carbon disulfide is denser than water, and its water solubility is limited. Unlike many familiar petroleum products, undissolved liquid can therefore collect near the bottom rather than only at the surface. Its vapour, toxicity, and ignition hazards also remain, so workers must not enter casually; a safe survey and recovery plan must include the tank bottom.
Problem 5
A kerosene tank may contain 3% gasoline by volume. In one experimental data set, pure kerosene had a flash point of about 46°C, while the 3% gasoline mixture had a flash point of about 17°C to 18°C. The liquid is currently at 20°C.
Which handling decision is most appropriate for this mixture?
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Even a few percent gasoline can sharply reduce kerosene's flash point. Here, the 20°C liquid temperature is above the mixture's measured flash-point range of about 17°C to 18°C, creating a vapour hazard unlike ordinary kerosene. Appearance and majority composition are insufficient; the fuel should be isolated, kept out of combustion appliances, and properly recovered or treated.
Problem 6
Waste oil of unknown origin from several businesses is scheduled for heating in an indoor distillation unit. No flash-point check was performed at receipt, and the gas detector near the unit is past its inspection date.
Which decision is most appropriate before heating begins?
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Waste oil can contain low-flash-point solvents. Heating may release vapour that accumulates indoors and forms an explosive mixture if ignited. Characterisation before charging is the starting control. Waste oil of unknown origin must not be heated until suitable equipment, a functioning detection system, adequate ventilation, and explosion and ignition controls have been confirmed.
Problem 7
A 30% methanol-by-volume aqueous solution is kept in an outdoor container. One data set gives this concentration a flash point of 36.3°C, and extreme heat has raised the liquid temperature to 38°C. Spark-producing maintenance is planned nearby.
Which assessment is most appropriate before authorising the hot work?
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Water dilution generally raises a flammable liquid's flash point, but it does not automatically eliminate flammability. Under the stated data, the liquid temperature of 38°C exceeds the flash point of 36.3°C, so an ignition source can still cause a fire. Hot work must not be authorised merely because water is the majority component; concentration, temperature, and vapour conditions require reassessment.
Problem 8
An alcohol burner is being used outdoors in bright daylight. Its flame is no longer visible, but the burner and fuel container remain hot, and no one can confirm that the extinguishing procedure was completed. A worker is about to add fuel.
Which response is most appropriate?
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Alcohol flames can be pale blue and difficult to see in bright conditions. An invisible flame is not proof that combustion has ended. Adding fuel while the burner is operating or hot can ignite and scatter the fuel. Extinction and adequate cooling must be confirmed before refuelling under ignition-free conditions.
Problem 9
At a business that uses vegetable oils, washed and tumble-dried towels are about to be packed tightly into a deep basket while still warm at closing time. A small amount of oil may remain in the towels.
Which measure best prevents spontaneous ignition?
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Oils containing unsaturated fatty acids can oxidise and release heat. Densely packed warm, oil-contaminated towels may retain that heat until spontaneous ignition occurs. Washing does not guarantee complete oil removal. After drying, the towels should be removed promptly, spread out, and allowed to lose heat fully rather than being piled or sealed while warm.
Problem 10
A warehouse proposal would place Category 4 organic-solvent containers and Category 6 oxidising-liquid containers on the same rack, with leaks from either group draining into a common spill tray. The oxidising liquid does not normally burn as a fuel itself.
Which assessment of the proposal is most appropriate?
View explanation
A Category 6 oxidising liquid need not burn as a fuel to intensify the combustion of a combustible material. Allowing it to mix with a Category 4 organic solvent during a leak can increase fire or violent-reaction hazards. Under the applicable SDSs and facility rules, storage areas, spill trays, and drainage paths should be segregated to prevent contact.